Precision Machining Technology
3rd Edition
ISBN: 9781337795302
Author: Peter, Hoffman.
Publisher: Cengage Learning,
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Textbook Question
Chapter 3.4, Problem 1RQ
Sawing machines can be divided into roughly four categories. They are _________________, ______________, ________________, and the ______________.
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Question 1
By using a labelled diagram describe the function of a horizontal milling machine.
Describe two methods of producing screw threads in the workshop.
Describe the various tool life criteria that are used to estimate the life of a cutting tool.
Describe the various milling cutters that are used on a vertical and horizontal milling machine and state for what purpose they are used.
Describe 2 methods of producing tapers on a lathe machine.
Your answers to each question should be supported by suitable diagrams for clarity.
18.
are used for clamping irregularly shaped workpieces.
A. Three-jaw chucks
C. Mandrels
B. Face plates
D. Follow rests
19. In bending operation of a piece of flat metal sheet. The final bend
angle after springback is
than the angle to which the part was
bent.
A. larger
B. smaller
C. not sure
20. Machining is a general term describing a group of processes that
consist of the
of material and modification of the surfaces of a
workpiece after it has been produced by various methods.
A. addition
B. deformation
C. changing D. removal
What is a Lathe Machine?
Chapter 3 Solutions
Precision Machining Technology
Ch. 3.1 - Information such as tolerances and scale can be...Ch. 3.1 - What view of a drawing usually shows the most...Ch. 3.1 - Prob. 3RQCh. 3.1 - The line type used to show edges of an object that...Ch. 3.1 - What line type is used to show edges of an object...Ch. 3.1 - What two line types work together to show sizes on...Ch. 3.1 - Identify the line types labeled in the print...Ch. 3.1 - Define and briefly describe the following...Ch. 3.1 - A dimension listed on an engineering drawing is...Ch. 3.1 - List and briefly describe the three types of...
Ch. 3.1 - Briefly describe the difference between a...Ch. 3.1 - The relationship between sizes of mating parts is...Ch. 3.1 - What does GDT stand for?Ch. 3.1 - A plane used as a reference for dimensions is...Ch. 3.1 - A GDT symbol and the amount of tolerance are shown...Ch. 3.1 - What are the five categories of symbols used in...Ch. 3.1 - What is a feature of size?Ch. 3.1 - Briefly explain the benefit of a position...Ch. 3.2 - Prob. 1RQCh. 3.2 - What is the purpose of layout fluid (dye)?Ch. 3.2 - Prob. 3RQCh. 3.2 - Briefly define a scriber and its use.Ch. 3.2 - What two angles can be laid out with the...Ch. 3.2 - What two tasks can a divider be used to perform?Ch. 3.2 - What safety precautions should be observed when...Ch. 3.2 - What would the divider setting be to scribe a...Ch. 3.2 - What would the divider setting be to scribe an arc...Ch. 3.2 - Prob. 10RQCh. 3.2 - Prob. 11RQCh. 3.2 - Briefly describe the use of a surface gage.Ch. 3.3 - What are three safety rules to observe when using...Ch. 3.3 - List three types of screwdriver tips.Ch. 3.3 - What is the advantage of using slip joint pliers?Ch. 3.3 - What is an advantage of using locking pliers?Ch. 3.3 - What are two uses for a ball peen hammer?Ch. 3.3 - What is the advantage of a soft face hammer?Ch. 3.3 - In what situation would a box-end wrench be chosen...Ch. 3.3 - List two precautions to observe when using...Ch. 3.3 - What is one method of preventing damage to work...Ch. 3.3 - List three safety precautions to be observed when...Ch. 3.3 - In which direction should hacksaw blade teeth...Ch. 3.3 - List two safety precautions that should be...Ch. 3.3 - Will a single-cut or a double-cut file remove...Ch. 3.3 - Will a single-cut or a double-cut file produce a...Ch. 3.3 - ___________ and _________ are two common filing...Ch. 3.3 - What tool is used to clean a file?Ch. 3.3 - What are the two forms of abrasives used in...Ch. 3.4 - Sawing machines can be divided into roughly four...Ch. 3.4 - The vertical band saw is particularly useful, as...Ch. 3.4 - The horizontal band saw is ideal for cutting...Ch. 3.4 - Cutting action on the power hacksaw is very...Ch. 3.4 - List three safety precautions to observe when...Ch. 3.4 - Briefly describe the process to prepare for...Ch. 3.4 - List three safety precautions to observe when...Ch. 3.4 - What type of band saw blade has HSS teeth welded...Ch. 3.4 - How many saw teeth should be engaged in the...Ch. 3.4 - Name the three different types of tooth patterns.Ch. 3.4 - What are the three types of tooth set and why is...Ch. 3.4 - The slot created in a workpiece by the saw blade...Ch. 3.4 - Explain how to use a push stick.Ch. 3.4 - Saws should be ____________ _____________ when a...Ch. 3.4 - Saw guides should be mounted ________ above the...Ch. 3.4 - Why must a band saw blade be annealed after...Ch. 3.4 - Why does a band saw blade need to be ground after...Ch. 3.4 - Clearance between the vertical band saw guides and...Ch. 3.4 - Band saw cutting speeds are given in _________.Ch. 3.5 - What is the main benefit of offhand abrasive...Ch. 3.5 - What type of metals should not be ground on a...Ch. 3.5 - Which wheel is finer, a 60 grit or a 36 grit?Ch. 3.5 - If a grinder runs at 3400 RPM and you have a wheel...Ch. 3.5 - How is a ring test performed?Ch. 3.5 - Why is it necessary to have blotters on both sides...Ch. 3.5 - The maximum distance that a spark breaker and tool...Ch. 3.5 - When should a grinding wheel be dressed?Ch. 3.5 - Where should you stand when using a grinder?Ch. 3.6 - Define drilling.Ch. 3.6 - What factors might determine when a hole must be...Ch. 3.6 - Prob. 3RQCh. 3.6 - Explain the purpose of a counterbore.Ch. 3.6 - What is the purpose of the pilot on a counterbore?Ch. 3.6 - What should be done as a drill nears the...Ch. 3.6 - Define thread as it relates to benchwork.Ch. 3.6 - Explain the major diameter of a thread.Ch. 3.6 - What is the TPI of a -20 thread?Ch. 3.6 - Name two types of tap wrenches.Ch. 3.6 - A 3/8-16 threaded hole needs to be tapped deeper....
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- What is a tree lathe?arrow_forward2) State whether or not the following statements are true for orthogonal cutting, explaining your reasons: a. For the same shear angle, there are two rake angles that give the same cutting ratio. b. For the same depth of cut and rake angle, the type of cutting fluid used has no influence on chip thickness. c. If the cutting speed, shear angle, and rake angle are known, the chip velocity can be calculated. d. The chip becomes thinner as the rake angle increases. e. The function of a chip breaker is to decrease the curvature of the chip.arrow_forward19. In bending operation of a piece of flat metal sheet. The final bend angle after springback is than the angle to which the part was bent. A. larger B. smaller C. not sure 20. Machining is a general term describing a group of processes that consist of the _ of material and modification of the surfaces of a workpiece after it has been produced by various methods. A. addition B. deformation C. changing D. removalarrow_forward
- Answer the following questions by circling True or False. 9. Ceramics are the hardest tool materials in the world. 10. The smaller the cutting ratio, the larger the cutting deformation. 11. A shaper can be used for maching flat surfaces in horizontal and angular directions. 12. During the return stroke of the shaper, the cutting tool will simply be sliding... 13. The cutting speed of the hydraulic shaper changes throughout most of the cutting stroke. 14. Arbour-mounted cutters are used in vertical axis machines to generate flat surfaces... 15. Dividing head is an important attachment that is used to divide the periphery of the workpiece into a number of divisions to machine surfaces.. () () ()arrow_forwardDifferentiate a lathe machine into a shaper machine in terms of operating principlearrow_forwardQUESTION 2 Tool life is the most important factor in the evaluation of machinability. Tool life can be defined as the period of time which the tool cuts effectively and efficiently. A cutting tool should have a long tool life. On the other hand, the cutting speed decreases the tool life due to the abrasive action that occurs between the cutting tool and materials. The increase in cutting speed will decrease the machining time, thus reduce the total machining cost. Justify what actions should be taken to increase the tool life and at the same time shorten the machining time.arrow_forward
- Answer the following questions by circling True or False. 5. Tool layouts can be converted into a cam profile that is used for the control of the tool. .... () 6. Higher the rake angle, less the cutting forces. 7. A very large clearance angle increases the strength of the tool tip. 8. The continuous chip causes poor surface finish and low tool life. 9. Ceramics are the hardest tool materials in the world. 10. The smaller the cutting ratio, the larger the cutting deformation. 11. A shaper can be used for maching flat surfaces in horizontal and angular directions. 12. During the return stroke of the shaper, the cutting tool will simply be sliding... 13. The cutting speed of the hydraulic shaper changes throughout most of the cutting stroke. 14. Arbour-mounted cutters are used in vertical axis machines to generate flat surfaces... 15. Dividing head is an important attachment that is used to divide the periphery of the workpiece into a number of divisions to machine surfaces.. () () ()arrow_forwardQUESTION 5 Determine the spindle speed (rpm), the feed rate (in/min) and the cutting power required for turning a 1º diameter copper rod with a depth of cut of 0.1" using a cemented carbide tool. O N=287 RPM, F-25.8 in/min, P=9.7 hp ON=2866 RPM, F=258 in/min, P=97 hp ON=1146 RPM, F-25.8 in/min, P=97 hp O N= 11460 RPM, F-340 in/min, P=130 hp ON= 1146 RPM, F-34 inimin, P= 13 hp ON= 115 RPM, F-3.4 in/min, P=1.3 hp QUESTION 6 It is required to face mill an aluminum block to size it down from 2" to 1.5" thick using a 3" diameter 2-toothed carbide cutting tool. The block is 6.0" wide and 6" long. The entire tool diameter engages the workpiece during the cut. Calculate the recommended spindle speed in revolutions per minute, feed per tooth, and cutting power required. O N=1529 RPM, f= 0.026 in/rev/tooth, P = 36 hp O N-3820 RPM, f= 26 in/revitooth, P=27 hp O N-3820 RPM, f= 0.052 in/rew/tooth, P=27 hp ON-382 RPM, F= 0.026 in/revitooth, P = 0.027 hp O N-3820 RPM, f= 0.052 in/rev/tooth, P=2.7 hp…arrow_forwardIn lathe machine, the movement of the tool perpendicular to the axis of the workpiece is known as________________________. A- taper feed B- cross feed C- longitudinal feed D- parallel feedarrow_forward
- lathe machine has a constant failure rate and a mean time to failure of 10 years. What is the probability that the lathe machine will fail between 5 and 12 years after being installed?arrow_forward3) Turning: A turning operation is to be adopted under the following machining conditions: Cutting speed: V = 75 m/min Feed rate: f= 0.25 mm/rev Depth of cut: a = 1.75 mm External workpiece diameter: Do = 50 mm Determine: a. The final workpiece diameter b. The rotational speed of the workpiece c. The tool feed rate expressed in m/min d. The material removal rate mm³/min e. The specific energy of the material assuming that the measured cutting force is F= 750 N. Knowing the specific energy, which of materials from the table below could the workpiece be composed? Approximate Specific-Energy Requirements in Cutting Operations SPECIFIC ENERGY* MATERIAL Aluminum alloys Cast irons Copper alloys High-temperature alloys W-s/mm³ 0.4-1.1 1.6-5.5 1.4-3.3 3.3-8.5 0.4-0.6 4.9-6.8 3.8-9.6 3.0-5.2 2.7-9.3 3.0-4.1 hp-min/in³ 0.15-0.4 0.6-2.0 0.5-1.2 1.2-3.1 0.15-0.2 1.8-2.5 1.1-3.5 1.1-1.9 1.0-3.4 1.1-1.5 Magnesium alloys Nickel alloys Refractory alloys Stainless steels Steels Titanium alloys * At…arrow_forwardA single-point cutting tool with 12° rake angle is used to machine a steel work-piece. The depth of cut, i.e. uncut thickness is 0.81 mm. The chip thickness under orthogonal machining condition is 1.8 mm. What is the shear angle.arrow_forward
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