5 minutes 10 minutes Wait time - 12 minutes Move and wait time = 20 minutes Cutting Welding Move and wait time = 25 minutes 8 minutes 7 minutes Move and wait time = 18 minutes Polishing Finishing A consulting firm recommended a value stream with the following manufacturing cell: 5 minutes 10 minutes Welding Cutting Polishing Finishing 8 minutes 7 minutes

Managerial Accounting
15th Edition
ISBN:9781337912020
Author:Carl Warren, Ph.d. Cma William B. Tayler
Publisher:Carl Warren, Ph.d. Cma William B. Tayler
Chapter13: Lean Manufacturing And Activity Analysis
Section: Chapter Questions
Problem 5E: Reduce setup time Vernon Inc. has analyzed the setup time on its computer-controlled lathe. The...
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Mabbut Company has the following departmental manufacturing layout for one of its plants:

Required:
1. Calculate the total time it takes to produce a batch of 10 units using the traditional
departmental manufacturing layout.
2. Using cellular manufacturing, how much time is saved producing the same batch of
10 units? Assuming the cell operates continuously, what is the production rate? Which
process controls this production rate?
3. Assume the processing time of Welding is reduced to 6 minutes, while the times of
the other processes stay the same. What is the production rate now, and how long
will it take to produce a batch of 10 units if the cell is in a continuous production
mode?

5 minutes
10 minutes
Wait time - 12 minutes
Move and wait time = 20 minutes
Cutting
Welding
Move and wait time = 25 minutes
8 minutes
7 minutes
Move and wait time = 18 minutes
Polishing
Finishing
A consulting firm recommended a value stream with the following manufacturing cell:
5 minutes
10 minutes
Welding
Cutting
Polishing
Finishing
8 minutes
7 minutes
Transcribed Image Text:5 minutes 10 minutes Wait time - 12 minutes Move and wait time = 20 minutes Cutting Welding Move and wait time = 25 minutes 8 minutes 7 minutes Move and wait time = 18 minutes Polishing Finishing A consulting firm recommended a value stream with the following manufacturing cell: 5 minutes 10 minutes Welding Cutting Polishing Finishing 8 minutes 7 minutes
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