Lean production uses a Push System to move inventory rapidly through the process. True False
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- Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safety stock $30 $125 per subassembly 30 subassemblies 4,000 (50 weeks x5 days each daily usage of 16 subassemblies) 10 days 4 days' production Kanban container size = 4608 units (round your response to the nearest whole number).A company working toward lean will have smaller lot sizes when compared to using traditionalmethods. Discuss how this will affect the costs associated with inventory. What are the controllable and the uncontrollable costs?Which are the two predominant areas Lean Concept works on a. Inreasing WIP, Reducing Costs b. Increasing Efficiency, Inreasing WIP c. Reducing Warehousing space, Improving Machine Efficiencies d. Increasing Direct labour cost,Material cost reduction
- One inherent risk to using lean principles is that companies are at higher risk of inventory shortages during volatile times caused by strikes, adverse weather, etc., than when using traditional manufacturing principles. True FalsePauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost Daily production Annual usage Lead time Safety stock $30 $110 per subassembly 40 subassemblies 4,000 (50 weeks × 5 days each daily usage of 16 subassemblies) 12 days 3 days' production Kanban container size = ☐ units (round your response to the nearest whole number).Understand kanban systems for creating a production schedule in a lean system.
- Lean production involves a.Reducton of cost only b. Elimination of all types of hidden waste c. Improvement of quality only d. Improvement of speed onlyUse of value stream mapping requires construction of a current state drawing, a future state drawing, and an implementation plan.Tej Dhakar's company wants to establish kanbans to feed a newly established work cell. The following data have been provided. Note: This is a level production system. Daily demand 275 units Production lead time 0.50 day Safety stock 0.25 day Kanban size 50 units How many kanbans are needed? enter your response here kanbans (round your response to the nearest whole number).
- Flores Manufacturing, Inc., is moving to kanbans to support its electronic-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost Annual holding cost subassembly Daily production Annual usage Lead time Safety stock $23 $200 per subassembly 550 subassemblies 50,000 (= 50 weeks x 5 days each x daily usage of 200 subassemblies) 3 days 1 day's production of subassemblies The kanban size is (round your response to the nearest whole number). The number of kanbans is (round your response to the nearest whole number).What do lean manufacturers demand from their vendors? a. high-quality materials b. low-cost materials c. on-time deliveries d. all of these choicesMuda is a Japanese word meaning wastefulness, a key concept in the lean supply chain. With practical examples discuss the seven wastes of Muda, and how such waste could be eliminated citing relevant examples in the manufacturing industry.