One unit of A is made of two units of B, three units of C, and two units of D. B is composed of one unit of E and two units of F. C is made of two units of F and one unit of D. E is made of two units of D. Items A, C, D, and have one-week lead times; B and E have lead times of two weeks. Lot-for-lot (L4L) lot sizing is used for Items A, B, C, and D; lots of size 60 and 200 are used for Items E and F, respectively. Item C has an on-hand (beginning) inventory of 10; D has an on-hand inventory of 50; all other items have zero beginning inventories. We are scheduled to receive 20 units of Item E in Week 2; there are no other scheduled receipts. If 20 units of A are required in Week 8: c. Draw the low-level-code bill-of-materials here. d. Develop an MRP table in excel.

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4. One unit of A is made of two units of B, three units of C, and two units of D. B is composed of
one unit of E and two units of F. C is made of two units of F and one unit of D. E is made of two
units of D.
Items A, C, D, and F have one-week lead times; B and E have lead times of two weeks.
Lot-for-lot (L4L) lot sizing is used for Items A, B, C, and D; lots of size 60 and 200 are used for
Items E and F, respectively.
Item C has an on-hand (beginning) inventory of 10; D has an on-hand inventory of 50; all other
items have zero beginning inventories. We are scheduled to receive 20 units of Item E in Week
2; there are no other scheduled receipts.
If 20 units of A are required in Week 8:
C.
Draw the low-level-code bill-of-materials here.
d. Develop an MRP table in excel.
Transcribed Image Text:4. One unit of A is made of two units of B, three units of C, and two units of D. B is composed of one unit of E and two units of F. C is made of two units of F and one unit of D. E is made of two units of D. Items A, C, D, and F have one-week lead times; B and E have lead times of two weeks. Lot-for-lot (L4L) lot sizing is used for Items A, B, C, and D; lots of size 60 and 200 are used for Items E and F, respectively. Item C has an on-hand (beginning) inventory of 10; D has an on-hand inventory of 50; all other items have zero beginning inventories. We are scheduled to receive 20 units of Item E in Week 2; there are no other scheduled receipts. If 20 units of A are required in Week 8: C. Draw the low-level-code bill-of-materials here. d. Develop an MRP table in excel.
Expert Solution
Step 1

a.

 
  Period 1 2 3 4 5 6 7 8
Item A Gross requirements 0 0 0 0 0 0 0 20
OH = 0 Scheduled receipts 0 0 0 0 0 0 0 0
LT = 1 Projected on hand 0 0 0 0 0 0 0 0
SS = 0 Net requirements 0 0 0 0 0 0 0 20
Q = L4L Planned order receipts 0 0 0 0 0 0 0 20
  Planned order releases 0 0 0 0 0 0 20 0
                   
Item B Gross requirements 0 0 0 0 0 0 40 0
OH = 0 Scheduled receipts 0 0 0 0 0 0 0 0
LT = 2 Projected on hand 0 0 0 0 0 0 0 0
SS = 0 Net requirements 0 0 0 0 0 0 40 0
Q = L4L Planned order receipts 0 0 0 0 0 0 40 0
  Planned order releases 0 0 0 0 40 0 0 0
                   
Item C Gross requirements 0 0 0 0 0 0 60 0
OH = 10 Scheduled receipts 0 0 0 0 0 0 0 0
LT = 1 Projected on hand 10 10 10 10 10 10 0 0
SS = 0 Net requirements 0 0 0 0 0 0 50 0
Q = L4L Planned order receipts 0 0 0 0 0 0 50 0
  Planned order releases 0 0 0 0 0 50 0 0
                   
Item E Gross requirements 0 0 0 0 40 0 0 0
OH = 0 Scheduled receipts 0 20 0 0 0 0 0 0
LT = 2 Projected on hand 0 20 20 20 40 40 40 40
SS = 0 Net requirements 0 0 0 0 20 0 0 0
Q = 60 Planned order receipts 0 0 0 0 60 0 0 0
  Planned order releases 0 0 60 0 0 0 0 0
                   
Item F Gross requirements 0 0 0 0 80 100 0 0
OH = 0 Scheduled receipts 0 0 0 0 0 0 0 0
LT = 1 Projected on hand 0 0 0 0 120 20 20 20
SS = 0 Net requirements 0 0 0 0 80 0 0 0
Q = 200 Planned order receipts 0 0 0 0 200 0 0 0
  Planned order releases 0 0 0 200 0 0 0 0
                   
Item D Gross requirements 0 0 120 0 0 50 40 0
OH = 50 Scheduled receipts 0 0 0 0 0 0 0 0
LT = 1 Projected on hand 50 50 0 0 0 0 0 0
SS = 0 Net requirements 0 0 70 0 0 50 40 0
Q = L4L Planned order receipts 0 0 70 0 0 50 40 0
  Planned order releases 0 70 0 0 50 40 0 0
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