The Flip Chip Company manufactures nacho chips, potato chips, and related products. There has been a problem in the manufacture of nacho chips. The process begins with the mixing of water, corn and lime (called the MASA). A mixer can produce a batch of 300 lbs of MASA in 2 minutes. The MASA is then cooked. This takes 30 minutes. Only 95% of the MASA makes it to the ovens and of that only 75% is transferred to the next step. There are four ovens. The next step is chip making. The MASA is extruded into the chip itself and the chips are baked. There are 2 chip machines. A total of 950 chips/minute are produced (each chip weighs approximately .5oz). The yield from this process is 72%. The chips are then placed in 20 oz bags. This step takes 2 seconds for each bag. Where is the bottleneck? What recommendation would you make?
The Flip Chip Company manufactures nacho chips, potato chips, and related products. There has been a problem in the manufacture of nacho chips. The process begins with the mixing of water, corn and lime (called the MASA). A mixer can produce a batch of 300 lbs of MASA in 2 minutes. The MASA is then cooked. This takes 30 minutes. Only 95% of the MASA makes it to the ovens and of that only 75% is transferred to the next step. There are four ovens. The next step is chip making. The MASA is extruded into the chip itself and the chips are baked. There are 2 chip machines. A total of 950 chips/minute are produced (each chip weighs approximately .5oz). The yield from this process is 72%. The chips are then placed in 20 oz bags. This step takes 2 seconds for each bag. Where is the bottleneck? What recommendation would you make?
Practical Management Science
6th Edition
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:WINSTON, Wayne L.
Chapter2: Introduction To Spreadsheet Modeling
Section: Chapter Questions
Problem 20P: Julie James is opening a lemonade stand. She believes the fixed cost per week of running the stand...
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The Flip Chip Company manufactures nacho chips, potato chips, and related products. There has been a problem in the manufacture of nacho chips. The process begins with the mixing of water, corn and lime (called the MASA). A mixer can produce a batch of 300 lbs of MASA in 2 minutes. The MASA is then cooked. This takes 30 minutes. Only 95% of the MASA makes it to the ovens and of that only 75% is transferred to the next step. There are four ovens. The next step is chip making. The MASA is extruded into the chip itself and the chips are baked. There are 2 chip machines. A total of 950 chips/minute are produced (each chip weighs approximately .5oz). The yield from this process is 72%. The chips are then placed in 20 oz bags. This step takes 2 seconds for each bag.
Where is the bottleneck?
What recommendation would you make?
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