The photo shows the layout of a fish smoking plant doing batch production. The smokehouse and the smoking protocol that they are using can have three (3) production runs in an eight-hour workday. However, due to constraints and delays, their actual output is only 2 production runs/batches (design capacity: 4 runs; effective capacity: 3 runs; actual capacity: 2 runs).  Based on the existing plant facility layout, identify the parts that cause the constraints like delays. Solve for Efficiency and Utilization. Suggest an alternative layout by moving/transferring the processing areas (blue boxes) to make the production system more efficient. Take note, though, that the smokehouse and the drying facility (yellow boxes) are built-in and immovable. Give a short rationale for each recommendation.

Practical Management Science
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ISBN:9781337406659
Author:WINSTON, Wayne L.
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The photo shows the layout of a fish smoking plant doing batch production. The smokehouse and the smoking protocol that they are using can have three (3) production runs in an eight-hour workday. However, due to constraints and delays, their actual output is only 2 production runs/batches (design capacity: 4 runs; effective capacity: 3 runs; actual capacity: 2 runs). 

  1. Based on the existing plant facility layout, identify the parts that cause the constraints like delays.
  2. Solve for Efficiency and Utilization.
  3. Suggest an alternative layout by moving/transferring the processing areas (blue boxes) to make the production system more efficient. Take note, though, that the smokehouse and the drying facility (yellow boxes) are built-in and immovable. Give a short rationale for each recommendation.
Gate to Highway
FISH SMOKING PLANT FACILITY LAYOUT
SMOKED DEBONED BANGUS
Generalized Processing Steps
Raw materi al: Milkfish ("Bangu")
Smoking
Wash, split and clean the fish
Debone and store in crushed ice
Brining
Arrange on smoking trays, sprinkle
with tap water and drain
Solar/Air dry for 30 minutes
Smoke for 1.5 to 2 hours until it
Packaging &
Storage
attains golden brown color
Cooling
Drying
Take out from smoke house and
allow to cool in ambient conditions
Preliminary
processing &
Deboning
Individually pack in polyethylene
(PE) bags and scal
Brining
Store in freezer
Raw Materials Receiving Area
Transcribed Image Text:Gate to Highway FISH SMOKING PLANT FACILITY LAYOUT SMOKED DEBONED BANGUS Generalized Processing Steps Raw materi al: Milkfish ("Bangu") Smoking Wash, split and clean the fish Debone and store in crushed ice Brining Arrange on smoking trays, sprinkle with tap water and drain Solar/Air dry for 30 minutes Smoke for 1.5 to 2 hours until it Packaging & Storage attains golden brown color Cooling Drying Take out from smoke house and allow to cool in ambient conditions Preliminary processing & Deboning Individually pack in polyethylene (PE) bags and scal Brining Store in freezer Raw Materials Receiving Area
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