Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
Shigley's Mechanical Engineering Design (McGraw-Hill Series in Mechanical Engineering)
10th Edition
ISBN: 9780073398204
Author: Richard G Budynas, Keith J Nisbett
Publisher: McGraw-Hill Education
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Chapter 15, Problem 4P

For the gearset and conditions of Prob. 15-3, find the power rating based on AGMA surface durability.

15-3 An uncrowned straight-bevel pinion has 30 teeth, a diametral pitch of 6, and a transmission accuracy number of 6. The driven gear has 60 teeth. Both are made of No. 30 cast iron. The shaft angle is 90°. The face width is 1.25 in, the pinion speed is 900 rev/min, and the normal pressure angle is 20°. The pinion is mounted outboard of its bearings and the bearings of the gear straddle it. What is the power rating based on AGMA bending strength? Note: For cast iron gearsets reliability information has not yet been developed. We say that if the life is greater than 107 revolutions, then set KL = 1, CL = 1, CR = 1, KR = 1, and apply a factor of safety. Use SF = 2 and SH = 2 .

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14-21 A 20° spur pinion with 20 teeth and a module of 2.5 mm transmits 120 W to a 36-tooth gear. The pinion speed is 100 rev/min, and the gears are grade 1, 18-mm face width, through-hardened steel at 200 Brinell, uncrowned, manufactured to a No. 6 quality standard, and considered to be of open gearing quality installation. Find the AGMA bending and contact stresses and the corresponding factors of safety for a pinion life of 10° cycles and a reliability of 0.95.
Q4 An uncrowned straight-bevel pinion has 22 teeth, a module of 4.5 mm, and a transmission accuracy number of 8. The pinion is made of Nitralloy 135 M Grade 2 steel having core and case hardnesses of Brinell of 224. The gear is made of carburized and case hardened Grade 1 steel, both having core and case hardnesses of 280 Brinell The pinion drives the 28-tooth bevel gear. The shaft angle is 90°, the pinion speed is 1524 rev/min, the face width is 36 mm, and the normal pressure angle is 20°. Both gears have an outboard mounting. Find the power rating based on AGMA bending and pitting resistance if the life goal is 109 revolutions of the pinion at 0.9999 reliability.Use Ko = 1.25; SF = 2 and SH = 1.5.
A commercial enclosed spur gearset has 22 teeth on the pinion and 60 teeth on the gear. The pressure angle is 20° and the overload factor Ko =1. The diametral pitch is 8 teeth/in and the face width is 5 in. The pinion speed is 1000 rev/min and its cycle life is to be 10° revolutions at a reliability R =0.50. The quality number is 5 and the tooth are crowned. The material is a through-hardened steel, grade 2, with Brinell hardnesses of 250 core and case of both gears. For a conservative design and bending stress design factor of 2, rate the pinion (power) for these conditions using the AGMA method.
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